Hrushiekesh Kanjula

Integrated Test Corporation · Dallas, TX

• ▹Set up and ran Seica Flying Probe ATE programs, pairing circuit-level troubleshooting with automated test logic to cut production delays across complex PCB assemblies.
  → Flying Probe Co-Pilot
• ▹Localized internal shorts on multilayer boards by injecting current through the failing net with a bench power supply and tracing the resulting hotspot to the fault site, then drove the correction through with the drill engineers.
• ▹Owned the via fill and planarization process on the bare-board side: authored the work instructions, trained the operators who run it, and audited the floor to confirm the process was followed as written.
• ▹Programmed AOI recipes and ran SMT programming on MyData pick-and-place equipment, owning component-library management and solder-paste process control across the line, and built reflow oven thermal profiles with the KIC profiler for both standard and low-temperature paste.
• ▹Owned and performed preventive maintenance across MyData pick-and-place, AOI, reflow, and Seica flying-probe equipment, wrote the supporting work instructions, and held operators to the schedule.
• ▹Maintained 100% IPC-A-610 Class-2 compliance across all assembly activity; authored ECOs, work instructions, and process-update documentation.
  → PCB Defect Co-Pilot · IPC mapping
• ▹Led a company-wide Lean audit that removed three production redundancies and improved throughput by 20%.
  → Assembly Hub
• ▹Built the SMT Hub dashboard in Python + SQL to streamline MyData SMT workflows — 10% less rework, 5% lower labor cost.
  → Assembly Hub→ SMT automation
• ▹Shipped Assembly Hub, an MES-style shop-floor system that carries a job from BOM import through placement programming, inspection, and test — used daily by four operator roles across 120+ PCB assembly jobs. Built by directing AI coding agents (Cursor, Claude Code, Google Antigravity), with the agent rules, implementation plans, and coordination infrastructure authored in-house.
  → Assembly Hub↗ 12-step workflow↗ Agent file-locking
• ▹Removed 100% of component-traceability errors across 20,500+ parts by integrating the Mouser REST API with rate limiting, retry logic, and configurable skip-rule gating across the full BOM pipeline.
  → Assembly Hub · BOM pipeline
• ▹Derived SMT placement (XY) coordinates, rotation, and board side directly from customer CAD design files (Protel and equivalents), removing the manual programming setup step on jobs that arrive without placement data.
• ▹Tuned the Seica Flying Probe test process to catch and resolve PCB leakage issues before they reached downstream assembly.
  → Flying Probe Co-Pilot

BSU Incorporated · Austin, TX

• ▹Ran hardware validation and system integration for high-performance test environments, turning research requirements into workable circuit-design solutions.
• ▹Cleared component-integration bottlenecks that were limiting test-system reliability, refining troubleshooting protocols for accurate high-speed circuit testing.