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Hrushiekesh Reddy Kanjula
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Real-time assembly analysis dashboard

Interactive manufacturing dashboard linking AOI and flying probe signals for root-cause work with guided troubleshooting tabs.

Role: Process Engineer / Software Developer — Integrated Test Corporation (ITC), 2023–2025

Stack: Python, charting, manufacturing data integration

Assembly analytics dashboard and manufacturing charts

// Highlights

  • Real-time charts for error logs, failure rates, and line health.
  • Linked AOI and flying probe data to isolate component-level root causes.
  • Automated suggestions from failure messages plus process tabs for deep dives.

// Problem

Assembly engineers needed a single place to see live line health and to connect disparate test modalities when diagnosing recurring component issues.

// Approach

Designed an interactive dashboard that unified AOI and flying probe streams, encoded failure-message heuristics into suggested next checks, and organized workflows into process-specific tabs.

// Outcome

Faster convergence from symptom to likely cause, with less context switching between tools during high-pressure builds.

// AI & orchestration

Engineers needed a single interface that preserved context across AOI and flying probe data while keeping drill-down fast under build pressure.

System integrationGuided troubleshooting UXExtensible module design

Pattern: Unify streams → align timestamps/identifiers → surface suggestions as heuristics → provide structured tabs for deep investigation.

// Technical notes

  • Shared time alignment across modalities for coherent drill-down.
  • Extensible tab model so new failure classes could be onboarded without redesign.

// Metrics

Unified AOI + flying probe signals in one dashboard

Real-time charts + guided troubleshooting tabs

Assembly analytics dashboard trend or trace visualization for line errors and test signals
PCB validation or drill-down panel in the real-time assembly analysis dashboard
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